Address:MegaRock Railway Equipment Co.,Ltd.
JinYouLi Creative Park,
JianShe NanLu #81,
ChengHua District,
Chengdu City,
Sichuan Province,
610051,
PR China
Email:info@megarockgroup.com
Tel:+86 (028) 6250 8785
This system is specifically designed for rail welding plants to inspect the overall appearance quality and surface damage of rails up to 100 meters long before rust removal. It reduces labor costs approximately three people per shift by automatically inspect various surface defects on rails, make automatic judgments, significantly improve recognition rates and accuracy, provide early warnings and precise positioning. Simultaneously, the system uploads data and precisely measures the cross sectional geometry of the rail ends to be welded, providing essential data for the rail assembly process.
images
video or pdf download
Field operation video of the rail surface defects online detecting system.mp4
Field operation video of the rail surface defects online detecting system(2).mp4
parameter
• Equipment weight: ≤3000 kg;
• Rail profiles: 60 kg/m and 60N kg/m rails;
• Equipment dimensions: ≤5.6 m (L) × 3.0 m (W) × 2.6 m (H);
• Ingress protection (IP) rating of HD image acquisition unit: ≥ IP50;
• Ingress protection (IP) rating of point-cloud data acquisition unit: ≥ IP65;
• Maximum rail traversal speed during inspection: ≤0.6 m/s;
• Inspection time per 100 m of rail: total inspection time ≤ 6.5 min;
• Rail straightness detection accuracy: 0.05 mm;
• Rail twist detection accuracy: 0.05 mm;
• End-face slope detection accuracy: 0.05 mm;
• Rail height detection accuracy: 0.05 mm;
• Rail head width detection accuracy: 0.05 mm;
• Rail crown fullness detection accuracy: 0.05 mm;
• Cross-section asymmetry detection accuracy: 0.05 mm;
• Web thickness detection accuracy: 0.05 mm;
• Rail base edge thickness detection accuracy: 0.05 mm;
• Accuracy of rail geometric dimension detection: ≥99.9% (relative to calibration rail);
• Minimum detectable defect depth on the running surface and underside: ≥0.3 mm;
• Minimum detectable defect depth on other rail areas: ≥0.5 mm;
• Rail surface scratch detection: capable of detecting surface (non-depth) scratches;
• Reliability of rail surface quality detection: detection rate ≥98%, false alarm rate ≤3%;
• System power supply: 380V ±10%, 50Hz AC;
• System power consumption: ≤20 kW;
• Network interface: full Gigabit Ethernet with static IP address support;
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